Applications

Maximum quality, low deformation and maximum machining space

Depending on the nature of the workpiece, we develop clamping systems, devices and machines that are specially designed to meet your specific needs and application. The objective always remains the same: the implementation of  optimum workpiece clamping and consequently the guarantee of workpiece machining in the μ-range. We provide not only a flexible device but also a complete innovative machine concept for the individually configured clamping system and manufacture it on our premises in the Black Forest - when the challenge is highly precise machining (repetitive accuracy  < 0.01mm) or exact positioning for deformation-free clamping and high torque transmission.

Applications

Our solutions are primarily used for machining purposes (turning and milling processes), joining processes (laser welding, friction welding, rivet welding etc.) or on measuring and balancing systems.

Alternative Energy Sources

Motor housing (Hybrid drive)
Support and machining in an STS centring and facing chuck PZF in OP10 and an STS hydraulic expansion mandrel HYKS in OP20.

Stators (Electric and hybrid drives)
Support and machining in an STS cartridge mandrel PFB.

Bearing rings (wind turbines)
Support and machining in an STS console chuck SK.

and many more

Automotive / Automobile

Brake cylinder (Automobile)
Support and machining in an STS multiple clamping system PFG.

Turbine housing (turbocharged combustion engines)
Support and machining by an STS centring and facing chuck PFB/PZF in OP20 and an STS centring and facing chuck PZF in OP30.

Turbine (turbocharged combustion engines)
Support and machining in an STS collet chuck PZF or an STS centring and facing chuck PZF.

Differential housing (automobile/truck)
Support and machining in an STS sliding draw mandrel PFG.

Differential (automobile/truck)
Support and machining in an STS facing chuck SK.

Cam rings (automobile)
Support and machining in an STS centring and facing chuck PFG/SK.

Ratchet and fixed gears (automobile)
Support and machining in an STS cartridge mandrel PFB, a geared STS collet chuck PZF, an STS hydraulic expansion mandrel HYKS, an STS diaphragm chuck SK or a centring and facing chuck PZF.

Sun shafts (automobile)
Support and machining in an STS collet chuck PZFD with two clamping levels or a centring and facing chuck PZF.

Drive shafts (automobile)
Support and machining in an STS centre spindle SK.

Gear and drive wheels (large-displacement engine)
Support and machining in an STS centring and facing chuck PZF.

Rotary distributor (automobile)
Support and machining in an STS angular pin chuck PFG.

Synchronizer rings (automobile)
Support and machining in an STS angular pin chuck PFG.

Converter pump (automobile)
Support and machining in an STS centring and facing chuck SK or an STS double clamping system SK.

Converter cover (automobile)
Support and machining in an STS collet chuck PZF/SK.

Piston (automobile, truck and large-displacement engines)
Support and machining in an STS sliding jaw mandrel PFG.

And many more

Medical Technology

Artificial hip joint
Support and machining in an STS two-jaw centring chuck PFG.

Hip shells
Support and machining in an STS swivel chuck PFV.

And many more

Measurement Technology

Rims (automobile)
Support and measurement of each hub-Ø in an 8-jaw measuring chuck PFG, a 10-jaw measuring chuck PFG or a 12-jaw measuring chuck PFG.

Train wheels (rail transport)
Support, balancing and measurement in a hydraulic STS sliding jaw mandrel PFG.

Shafts (automotive and automobile)
Support and measurement in an STS diaphragm chuck PZM with pre-insertion and centring tip.

And many more

Clock Industry

Clock cases
Support and machining in an STS cartridge mandrel PFB or a centring chuck PFG.

Clamping Systems

Axel beams (automobile and trucks)
Support and magnetarc welding in an STS special clamping system PFG.

B-columns (automobile)
Support and laser cutting in an STS special clamping system PFG.

Feeding drum (commercial vehicles)
Support and machining in an STS special clamping system PFG.

Truck axles (trucks)
Support, positioning and laser welding of two-axle beams in two STS double-cone collet chucks PZF.

Converter pump (automobile)
Support and machining in an STS centring and facing chuck PZF with damping elements

Converter / inner plate carrier (automobile)
Support, positioning and friction welding in an STS double clamping system RS SK.

And many more

Mechanical Engineering

Steel frame
Support, positioning and laser cutting in an STS IHU clamping device SK.

Planetary carrier
Support and laser welding in an STS double welding station SK

Turbine
Support and rivet welding in an STS clamping tower SK or an STS clamping cell as an independent machine

Cover
Support and riveting in an STS clamping tower SK or an STS clamping cell SK as an independent machine

Cooler grid
Support and laser welding in an STS conveyor pressing device SK as a complete machine

Clamping system  - support and dismantling aid
Support, transport and mounting aid: STS clamping device trolley in a variety of designs

And many more

Turning Machines

Bearing rings
Support and machining in an STS console clamping system SK on a J.G. WEISSER / STERMAN KDS 160.

Stellenangebote

CNC-Dreher (m/w)
mit erfolgreich abgeschlossener Ausbildung zum Zerspanungsmechaniker: Schwerpunkt Drehtechnik, mit sicherem Umgang mit Messmitteln und gewissenhafter Arbeitsweise.

Ausbildung und Studium

Bachelor- & Masterarbeiten
für technisch orientierte Studiengänge des Maschinenbaus oder des Wirtschaftsingenieurwesens.
Zerspanungsmechaniker/in
Für das Ausbildungsjahr 2017 bieten wir einen Ausbildungsplatz zum Zerspanungsmechaniker (m/w).